Efficient production of corrugated cardboard

Central platform for seamless data exchange between systems

The challenge

So far there have been different databases for the corrugator, which all communicated in different ways, and not with each other. For example, it is not possible to inform about changes in other databases via the running application or to view data centrally. This complex system therefore requires a lot of maintenance and updating effort. In the future, there will be a central data platform for the Corrugator, which will enable standardized data exchange between different applications, based on a unified data model.

BHS Corrugated Maschinen- und Anlagenbau GmbH

BHS Corrugated Maschinen- und Anlagenbau GmbH is the leading solution provider in the corrugated board industry. With more than 3,500 employees at its headquarters in Weiherhammer, Germany, and in more than 20 countries worldwide, the Lifecycle Partner is consistently strong across its entire range of products and services.

BHS Corrugated Logo

How we helped

The individually developed IoT-solution, DBM, is the new center for efficient data acquisition and data quality. It synchronizes various interfaces in this complex system and ensures the simple linking of master and process data. This makes it possible to recognize in more detail which machine parameters used which order to run through the Corrugator.

The benefits:

  • Improved data quality and reduced maintenance efforts through standardized, transparent data models
  • High performance thanks to Apache Kafka
  • Scalable, to guarantee the expansion of further functions and developments

Technologies

Apache Kafka C# .NET protobuf Docker Compose

DBM-Plattform

BHS requirement was to create an IoT platform with a central, standardized database that networks loosely coupled systems and enriches data with semantic information. As part of the project, the DBM was developed to act as a single point of truth, improving data quality and reducing maintenance costs.

The DBM is a central component in BHS’s long-term vision of creating a standardized control system for corrugators. Since the milestone release of version 1.0, the system has already been running productively at several customers.

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Matthias Widmann

Matthias Widmann

Tel. +49 821 885 882 228
matthias.widmann@xitaso.com